Complete EGR Delete Kit 10-16 Dodge RAM 2500 3500 for L6 6.7l Cummins Diesel

Here’s the comprehensive technical breakdown for the Complete EGR Delete Kit for 2010-2016 6.7L Cummins Rams:

Core Kit Components

Critical Installation Notes

🔧 Required Tools:

• T30 Torx (EGR valve)

• 10mm/13mm sockets

• Torque wrench (18 ft-lbs for manifold bolts)

• RTV Ultra Copper (for gasket sealing)

⚠️ Must-Do Steps:

1. Coolant System Prep:

   • Drain coolant below thermostat housing level

   • Cap open coolant lines with included silicone plugs

2. Sensor Management:

   • Retain MAP/MAF sensors

   • Cap EGR temp sensor port with included plug

3. Tuning Requirements:

   • Immediately needed to prevent:

     • P0401-P0406 codes

     • 5mph limp mode

     • Regeneration failures

Performance Impact

✅ Benefits:

• Intake temps reduced by 40-60°F

• Eliminates soot buildup in intake (saves $800+ in cleaning costs)

• 1-2mpg fuel economy improvement

• Prevents cracked EGR cooler failures

❌ Drawbacks:

• Increases NOx emissions by 300-400%

• Visible smoke at WOT (without tune refinement)

• Requires DEF system tuning if equipped

Legal & Warranty Considerations

Warranty Impact:

• Flags ECM with “TD1” marker (permanent)

• Voids entire emissions warranty (5yr/50k mi)

Recommended Supporting Mods

1. Cold Side Intake Pipe (S&B 75-5067)

2. Boost Elbow Upgrade (BD Diesel 1037200)

3. EFI Live Custom Tuning (For smoke control)

Installation Time Guide

Tuning Solutions

Best Options:

• EFI Live (w/ CSP5): Allows multiple tune files

• MM3 Tuner: Simple plug-and-play

• H&S Mini Maxx: Pre-loaded delete tunes

Critical Parameters to Adjust:

• EGR valve position table zeroed

• Exhaust gas temp limits raised

• DEF dosing disabled (if equipped)